
A lot of Rochester carburetors came originally equipped with a hot air choke, in which heated air from the exhaust or intake manifold is used to open the automatic choke as the engine warms up. There is a metal tube from the manifold leading into the carburetor choke housing. Inside the choke housing is the choke coil, which is a spiral bimetal strip that unwinds as it warms up. The strip engages a tang on the choke shaft, which turns the choke plate to the open position.
All this works just fine until the plumbing gets damaged or lost, typically during repairs or restoration. Also, if the exhaust doesn’t have a diverter valve to direct hot exhaust through the intake crossover, the system won’t heat up enough to work properly. Headers will give the same problem - not enough heat for the choke. Sometimes the tube will corrode, allowing raw exhaust to be sucked into the carb - not a good situation.
Fortunately, the problem is easy to fix. It’s a matter of replacing the old hot air choke cap with an electric choke thermostat. In GM vehicles, these are a one piece assembly in which an electrical heater element which takes place of the old hot air source. The choke thermostat is installed in place of the old one, but without a gasket, because the electrical ground is through the body of the carb. The power wire is connected to a source that is turned ‘on’ with the ignition. Often, the wiper motor feed is a good place to make this connection. From the factory, these are often wired through the oil pressure switch so that power is supplied when the engine is turning.
To adjust the choke, just turn it so that the choke plate closes at room temperature. In cold weather it will be tightly closed with the engine off and on a hot day it will be loose or partially open.
Once the install is done the old hot air tubing can be removed and the holes plugged or it can be left in place (if there are no leaks).
The choke coil shown above (part CC139 from The Carburetor Doctor) is an OEM-type GM choke thermostat which will service Quadrajets with the choke integral on the body (M4MC, M4ME, M4MED, E4MC, E4MC and 4MC) as well as DualJets. It will also work on some 2G carbs, though some 2G’s have the coil wound in the opposite direction.
More Rochester QJet service information.